High-Traffic Industrial Flooring for BRC Gas Equipment (Cherasco, CN)

 In modern logistics and production environments industrial flooring is a strategic component for safety, performance, and operational efficiency.

At the Cherasco (Cuneo) site of BRC Gas Equipment, the need was to upgrade an operational warehouse with a high-resistance, breathable flooring system capable of sustaining heavy traffic, mechanical stress, and continuous activity.

Thanks to Winkler’s advanced resin technologies, the project successfully chieved mechanical performance, substrate breathability, uniform aesthetics, and –crucially – zero interruption to warehouse operations.

The Challenge: High-Traffic Industrial Flooring

The intervention overed approximately 400 m² of active warehouse surfaces. The flooring needed to ensure:

• Resistance to frequent machinery movement and heavy traffic
• Odourless, non-toxic materials suitable for application in an operational facility 
• A homogenous, breathable, and seamless surface
• Strong adhesion on mixed substrates (tiles and cement screed)
• Long-term durability without compromising aesthetics

Objectives of the Breathable Application System

The Winkler Resin Flooring Solutions division defined clear technical goals:   

• Optimal adhesion on both ceramic tile surfaces and cementitious substrates
• High mechanical resistance and abrasion durability
• Breathability to mitigate moisture issues (blistering, delamination)
• A seamless industrial finish, uniform and easy to maintain

Technical Phases of the Winkler System

Substrate Preparation

• Mechanical grinding using an HTC 350 orbital machine on both tiles and concrete substrates
• Thorough removal of dust and contaminants

Proper surface preparation was essential to guarantee uniform adhesion across mixed substrates.

Priming and Consolidation

• Two coats of WINFIX FISSATIVO, with enriched 5% quartz (0.1-0.5 mm) for improved mechanical bonding
• One coat of UNIBAR T (approx. 1.5 kg/m²) for substrate consolidation 

This stage created a stable, breathable foundation designed for long-term industrial performance.

Finishing and Protection

Final abrasion with a single-disc machine

Two coats of WINPAINT RAL 7035, a two-component polyurethane finishing resin

The finishing ensured:

• High mechanical strength 
• Uniform industrial grey appearance
• Full breathability of the complete flooring system

Throughout the installation, Winkler’s technical specialists worked alongside the authorised installer to ensure perfect compliance with specifications.

Results Achieved

The intervention delivered:

• 400 m² of breathable industrial flooring, ready for immediate operational use
• High resistance to heavy traffic, forklifts, and machinery 
• Safe, odorless
• Application without halting warehouse activities 
• A seamless, uniform, highly professional finish 
• Long-term durability and moisture management stability

This solution aligns perfectly with the operational needs and standards of BRC Gas Equipment.

Why Choose the Winkler Resin Flooring System

Winkler systems offer a combination of benefits essential for industrial environments:

• Excellent adhesion on heterogeneous substrates
• High durability and mechanical resistance
• Breathable technology to prevent moisture accumulation
• Compatibility with functioning industrial areas, minimizing downtime
• Uniform, wear-resistant, easy-to-clean finish

FAQ – Frequently Asked Questions

Which materials were used?

• WINFIX FISSATIVO – Water-based primer
• WINPAINT RAL 7035 – Polyurethane finishing resin
• UNIBAR T – Consolidanting and levelling base coat

Is the system breathable?

Yes. The combined use of WINFIX FISSATIVO, UNIBAR T, and WINPAINT ensures vapour permeability while protecting against moisture-related damage.

Is it suitable for different substrates?

Absolutely. Mechanical preparation and a multi-layer primer system guarantee strong adhesion on ceramic tiles, cement screeds, and mixed industrial surfaces.

How long does it take to cover 400 m²?

The Winkler system is designed for fast application and compatibility with active production environments, significantly reducing downtime.

Can this system be used in other industrial environments?

Yes. It is ideal for warehouses, production lines, workshops, high-traffic industrial and logistics environments.