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Industrial Flooring with the UNIBAR System | Winkler
In the heart of the mechanical district of Monza and Brianza, Brugola, a leading multinational manufacturer of high-performance fasteners for the automotive sector, required the refurbishment of internal flooring at one of its production facilities.
For top-tier automotive industries, strength, reliability, and operational continuity are non-negotiable.
Client Requirements
Operating in ahigh-precision industrial environment, Brugola required a resin flooring system offering:
- High mechanical resistance to forklifts and heavy carts.
- Chemical protection from oils, lubricants and solvents.
- Certified anti-slip performance, even with liquids presents
- Sustainable, low environmental impact solutions
Substrate Challenges: The Oil Problem
During the technical inspection, a major issue emerged: the existing screed was heavily impregnated with industrial oils. Traditional practice would require removing 2–3 cm of screed – significantly increasing time and cost.
The Winker system made it possible to remove only the top 2 mm, thanks to a high-density epoxy primer designed to:
Complete UNIBAR Winkler: la stratigrafia
The UNIBAR system was chose for its exceptional combination mechanical performance, waterproofing capability, and chemical resistance.
System Components:
- One® Primer: Two-component, high-density epoxy primer engineered to block oil migration and consolidate contaminated substrates.
- Unibar Screed: Polypropylene fiber-reinforced resin screed (average thickness: 1 cm) offering superior mechanical performance compared to traditional cement screeds.
- Unibar Formula: Two-component levelling and consolidating coat with waterproofing action, Completely VOC-free.
- Unibar G: Final protective resin with anti-slip and water-resistant properties, ensuring long-term durability – even in the presence of oils.
On-Site Operational Phases
The work was organized to minimize operational disruption and ensure maximum safety:
- Mechanical Surface Preparation:
- Milling of the old coating e demolizione delle parti incoerenti.
- Removal of damaged or unstable sections
- Priming: Application of One® Primer to seal the substrate and block oil residues.
- Screed Installation: Application of Unibar Screed at approx. 1 cm thickness.
- Levelling and Waterproofing: Double application of Unibar Formula.
Project Timeline and Organization: il “miracolo” del weekend
The first batch of 190 m² was completed in record time:
- Thursday afternoon: Start of operations.
- Monday morning: Production area fully functional again.
The use of VOC-free resins and closed-cycle machinery ensured safe installation, even with adjacent production lines operating normally.Following the success of the first batch, Brugola scheduled additional weekend interventions across all production zones, with full completion set for November 2024.
Results Achieved
L’adozione del sistema UNIBAR ha portato a benefici immediati:
- Long-lasting, high-performance industrial flooring.
- Complete waterproofing and chemical resistance.
- Minimal production downtime.
- Environmentally responsible installation with certified waste traceability.
Benefits of the UNIBAR System
- Strong adhesion on contaminated substrates.
- Rapidità: Carrabilità rapida per ridurre i costi indiretti del fermo fabbrica.
- Igiene e Sicurezza: Superfici facili da pulire e sicure per il transito pedonale.
- Modular application, ideal for phased industrial refurbishment.
- VOC-free materials for sustainable and safe applications.
- Exceptional mechanical and chemical resistance.
- Strong adhesion on contaminated substrates.
FAQ – Frequently Asked Questions
Can UNIBAR be applied to oil-contaminated floors?
Yes. One® Primer blocks oil migration and ensures secure adhesion throughout the system.
How long before production can resume?
Thanks to the fast-curing system, the first batch was completed and reopened within a few days, with no significant interruptions.
Is the system suitable for heavy vehicle traffic?
Absolutely. It is engineered for forklifts, pallet trucks and heavy industrial loads.
Are the products safe for workers and the environment?
Yes. All system components are VOC-free and environmentally compatible.
Can the treatment be extended progressively to multiple areas?
Yes. The system’s modular nature makes it ideal for phased industrial upgrades without stopping operations.
Do you need to upgrade or refurbish durable and safe industrial flooring?
👉 Contact the Winkler technical team for a custom UNIBAR project
